Tinned Copper Cable Lugs — AUS Series (Thickened Type)

  • AUS tinned copper cable lugs with thickened palm/barrel for heavy-duty connections.

  • Tin plating delivers low contact resistance and strong corrosion protection.

  • Multiple stud-hole options (Φ5.2–Φ20.5) across 6–630 mm² sizes.

  • Ideal for switchgear, battery/UPS cabinets and power distribution panels.

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Overview — Tinned Copper Cable Lugs (Thickened AUS)

The AUS Series are heavy-duty tinned copper cable lugs with a thickened design for
robust mechanical strength and low electrical resistance. Made from high-conductivity copper and fully tin plated,
AUS lugs provide durable connections for power distribution, control panels and battery systems.
Each size offers one or more stud hole (Φ) options for easy mounting on busbars and terminals.

Material: Tinned high-conductivity copper  |
Type: Thickened copper tube lug  |
Range: AUS-6 ~ AUS-630 (Φ options listed)  |
Applications: Switchgear, UPS/battery links, power panels

Applications

  • Power distribution boards and control cabinets
  • Battery/UPS cabinets requiring tinned copper cable lugs
  • Industrial wiring where a thickened copper terminal is preferred

Complete Size Table

Dimensions (mm): Φ options / D (palm) / d (barrel I.D.) / L (overall).

TypeΦ (stud options)DdL
AUS-6Φ5.2, Φ6.2, Φ8.25.54.137.5
AUS-10Φ6.2, Φ8.26.55.137.5
AUS-16Φ6.2, Φ8.2, Φ10.58.06.047
AUS-25Φ6.2, Φ8.2, Φ10.510.58.052
AUS-35Φ6.2, Φ8.2, Φ10.5, Φ12.512.59.555
AUS-50Φ8.2, Φ10.5, Φ12.514.510.969
AUS-70Φ8.2, Φ10.5, Φ12.516.512.772
AUS-95Φ10.5, Φ12.51914.880
AUS-120Φ12.5, Φ16.520.516.186
AUS-150Φ12.5, Φ16.523.51895
AUS-185Φ16.52620.6100
AUS-240Φ16.52822.4112
AUS-300Φ16.5, Φ20.53023.6119
AUS-400Φ16.5, Φ20.53426140
AUS-500Φ16.5, Φ20.53829150
AUS-630Φ20.54535160

tinned copper cable lugs size

Installation Notes

  1. Strip insulation and fully insert the conductor into the barrel before crimping.
  2. Use matched hex/indent dies to achieve rated pull-out strength and low resistance.
  3. Mount with the specified stud size and torque for a secure, durable joint.